Cast film coater

The cast film Coater forms a uniform film on the substrate surface by extruding molten plastic and rapidly cooling it through a chilled roller. It is used to produce plastic film products such as food packaging films and agricultural mulch films, with film thickness controlled by adjusting the die gap and haul-off speed.

Instruments

Using 2.0MHz Frequency Probe, Measurement range 2.0~ 400.0mm, dedicated to the thickness detection of coarse crystal materials such as cast iron, the lower limit of pipe measurement Φ 30 * 4mm.

$ 219.00

Cast aluminum shell, anti-static and anti-interference performance, with unit conversion, counting and printing functions, support full range peeling and overload alarm.

$ 283.00

With cast aluminum shell, anti-static and anti-interference ability. With unit conversion, wide viewing angle LCD display, full scale peeling, counting and printing functions, support overload alarm and level indication.

$ 275.00

Using 2.0MHz Frequency, specially designed for cast iron and other coarse crystal materials, concave curved surface structure is suitable for special workpiece shape, Measurement range covers 2.0~ 400.0mm, and the lower limit of pipe measurement is Φ 30 * 4mm.

$ 283.00

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

The device Frequency is 2MHz, Probe diaMeter 12mm, Measurement range 3.0-300 mm (steel), dedicated to cast iron and other coarse crystal materials, minimum pipe diaMeter 20mm, suitable for industrial environment applications.

$ 140.00

The application width can be adjusted freely, and the drawdown blade Coater can be adapted to meet different experimental testing needs and realize flexible film operation.

$ 154.00

Application width 500mm, wet film thickness 0.005-3mm adjustable, using servo drive and PLC control, with automatic tension and correction function, suitable for a variety of coils and Coating types.

$ 24279.00

Impact energy 90mJ, ball head diaMeter 5mm tungsten carbide material, suitable for heavy and rough surface casting and forging, the maximum hardness of the specimen 650HB, the minimum thickness of 10mm, hardening layer depth ≥ 1.2mm.

$ 364.00

Using scraping method to achieve 0.005-3mm wet film thickness, Spreader accuracy of +/- 5%, equipped with hot air circulation Oven and automatic constant tension control to ensure Spreader uniformity and Stability.

$ 40415.00

The four-sided design allows for the preparation of film thicknesses of 200μm, 400μm, 600μm, and 800μm. Made of stainless steel, it offers high coating precision, a compact size, and is suitable for various substrates and coatings with different pH levels.

$ 275.00

Impact energy 11mJ, ball head diaMeter 3mm, suitable for measurement of slender narrow grooves or holes, the average surface asperity of the specimen is 1.6μm, and the minimum depth of the hardened layer is 0.8mm.

$ 364.00

Impact energy 11mJ, ball head diaMeter 3mm tungsten carbide material, can measure a variety of metal hardness of materials, Che diaMeter minimum 0.35mm, suitable for conventional Hardness testing needs.

$ 154.00

Fast heating with halogen lamp and High Accuracy Sensor, the cast aluminum shell is durable, the temperature and time are adjustable, and multiple drying processes can be memorized to achieve percentage display of Moisture content.

$ 469.00

Adopting double roll extrusion method, Spreader Film thickness range 0.3-10 mm adjustable, accuracy up to +/- 0.05mm, equipped with handwheel adjustment and dial indicator display, dip plate is 304 stainless steel material.

$ 4108.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.